When it comes to construction and heavy machinery, terminology can often be confusing. A common question that often arises: "Are drum mounts different from buffers?"
Understanding these components is crucial for proper maintenance and efficient operation of rollers and compactors. This blog delves into what drum mounts and buffers are, and their differences, and provides guidance on ordering and fitting them.
What are Drum Mounts / Buffers?
The terms “drum mounts” and “buffers” are often used interchangeably within the industry. Essentially, they refer to the same component. The dual terminology largely stems from regional preferences and industry jargon. However, both drum mounts and buffers serve the same function: dampening vibrations and protecting the machinery.
Drum mounts are essential components used in construction equipment such as rollers and compactors. They play a vital role in absorbing vibrations and shocks, ensuring smooth operation and longevity of the machinery. These mounts cushion the drum, preventing damage and reducing wear and tear on both the equipment and the surface being compacted.
Importance of Controlling Vibrations
Vibrations in construction machinery can lead to significant wear and tear over time. Anti-vibration mounts (AVMs), such as drum mounts and buffers, are crucial in mitigating these vibrations, thereby extending the lifespan of the equipment, and improving operational efficiency. Excessive vibrations can also pose health risks to operators, including conditions like Hand-Arm Vibration Syndrome (HAVS). Therefore, ensuring that vibration levels are controlled is vital for both machinery maintenance and worker safety.
Variety of Anti-Vibration Products
There are various types of anti-vibration mounts available, each designed for specific applications. For example, cone mounts, flanged mounts, and sandwich mounts each offer different levels of vibration absorption and are suited for various types of machinery. When choosing the appropriate mount, consider factors such as load capacity, environmental conditions, and the specific requirements of the machinery.
Material and Durability
Most drum mounts and buffers are made from high-quality rubber, sometimes combined with metal, to provide the necessary durability and flexibility. The choice of material is important as it must withstand exposure to oils, chemicals, and other harsh conditions typical in construction environments. High-performance rubber compounds, such as NBR or silicone, are often used for their superior resistance to environmental factors.
Do they need to be fitted Professionally?
Fitting drum mounts or buffers should ideally be performed by a professional. Proper installation is crucial to ensure they function correctly and provide the necessary cushioning. Incorrect fitting can lead to increased vibrations, potential damage to the roller or compactor, and decreased efficiency in compaction tasks.
How to determine what to order?
To determine the correct drum mounts or buffers for your equipment, it is necessary to know the specifications of your roller or compactor. Key factors include the make and model of the machine and the dimensions of the existing mounts. A wide range of drum mounts and buffers can be found on our website:TrackPads Australia. With extensive stock and fast shipping ensuring prompt delivery of necessary components.
Why are there different shapes?
Drum mounts and buffers come in various shapes to cater to different machinery types and operational requirements. The shape influences how the mount absorbs vibrations and fits within the equipment. Some mounts are designed for heavy-duty use and offer superior shock absorption, while others are tailored for lighter, more precise applications.
How to Measure
Accurate measurement of drum mounts is crucial for ordering the correct size. The measurement process typically involves assessing the dimensions of the existing mounts and the specifications of the machinery. An instructional video is available here providing a step-by-step guide on how to measure drum mounts accurately.
Key Considerations
- Longevity: Properly fitted drum mounts can significantly extend the lifespan of equipment by reducing wear and tear.
- Efficiency: Well-maintained mounts ensure that rollers or compactors operate at peak efficiency, resulting in better compaction results.
- Vibration Reduction: High-quality mounts can reduce vibrations by up to 70%, enhancing operator comfort and reducing noise levels.
Conclusion
Understanding the role and importance of drum mounts and buffers is essential for maintaining the efficiency and longevity of construction equipment. These components not only protect the machinery but also contribute to a safer and more comfortable working environment. For more information or to place an order, visit TrackPads Australia. For expert advice and assistance, please contact us.
